From Frederick to Belgium
Posted by Jim H on May 14, 2008
I am always on the lookout for publications in recent journals from local sources, like groups at NCI-Frederick and other local companies. If you know of any and would like to publicize your publication, just drop me a line and let me know.
Looking for something entirely different, I came across this recent publication in the ILAR Journal:
It is a comparison by GSK-Belgium of different in vitro systems for MAb production and prominently features local company FiberCell Systems. They conclude that FiberCell’s HF system is a suitable replacement for tradition in vivo systems. That means many a nude mouse is spared in every MAb production run, as MAb are traditionally produced by inducing a renal (kidney) tumor in mice and extracting the ascites (tumor fluid). I probably shouldn’t be posting this over lunch.
Anyway, a few select excerpts from the article:
Industrial Implementation of in Vitro Production of Monoclonal Antibodies
Vincent Dewar, Pierre Voet, Françcoise Denamur, and Jean Smal
Vincent Dewar, Pierre Voet, M.S., Françcoise Denamur, B.S., and Jean Smal, Ph.D., are members of the Scientific Staff of GlaxoSmithKline Biologicals, Rixensart, Belgium.
Abstract
Monoclonal antibodies are widely used at GlaxoSmithKline Biologicals (GSK Bio) for the quantification and characterization of antigens and for the release of vaccine lots. In 1998, GSK Bio decided to change the production of monoclonal antibodies (MAbs) designed for immunological tools from in vivo to in vitro technology. In 2004, all MAbs used at GSK Bio were produced in vitro. These MAbs cover more than 100 different targets with a variety of 1500 hybridomas, and approximately 60 to 90 MAbs are produced every year. This article describes the development process, including a description of the different systems tested based on double membrane or hollow fiber technology. The productivity, assets, and drawbacks of the different technologies are presented, and evaluation strategies for the choice of in vitro systems are discussed. Binding kinetics displayed by MAbs produced in vitro and in vivo were found to be similar, and MAbs produced in vitro are suitable tools for various immunological applications.
FiberCell.The FiberCellTM (Fibercell Systems Inc., Frederick, MD) hollow-fiber cell culture system is composed of a culture medium reservoir (250 mL) and a 60-mL fiber cartridge (1.2 m2), both connected to a single microprocessor-controlled pump (FibercellTMsolo pump). It is possible to prolong the media supply cycles by replacing the original medium reservoir with a 5-L flask. In contrast to the Cell-Pharm® systems, the FiberCellTM bioreactor is used inside a CO2 incubator. Oxygenation occurs by a gas-permeable tubing.
Optimal inoculation of the system requires 400×106 cells. One to two FiberCellTM bioreactors together with the pump and the media reservoir can fit into a standard 180 L CO2 incubator. Operation requires mid-level cell culture skills and a moderate investment. Production capacities, handling, and investment make the FibercellTM system suitable for routine MAb production units.

Discussion
During the introduction of in vitro methods for production of monoclonal antibodies at GSK Bio, the suitability for a given application was tested with each batch of MAb produced by in vitro technology and compared with that of MAbs produced by ascites tumors. New hybridomas generated after 1999 did not undergo such comparative analysis because the ascites tumor technology had been almost fully replaced by in vitro technologies. We report herein on our experiences with sp2/0-derived hybridoma cells cultured in various bioreactor systems. MAbs produced in vitro displayed similar binding kinetics to MAbs produced in vivo, and they were found be suitable tools for 12 different immunological applications (data not shown), including ELISA, Western blot, immunohistochemistry, affinity chromatography, FACS, as neutralizing antibodies, and in bactericidal or opsonophagocytosis applications.
A key factor for the choice of the appropriate in vitro bioreactor is the production capacity of the system, which must meet quantitative requirements at an affordable price. Concentration of the antibodies in the production medium is important when a small liquid volume is required to reduce the time needed for further purification. In addition, the concentration of MAbs obtained with a system should be applicable to immunological applications. It is also important to consider requirements for laboratory space, supplementary material, and technical expertise. Systems that operate outside an incubator save valuable space that can be allocated to alternative cell culture activities.
The productivity of an in vitro system depends on several variables, the most important of which are the culture conditions and the hybridoma cell line inoculated. For example, to achieve production quantities of 250 mg with low secretors (≤ 30 mg/mo; 250×106 cells), it is not advisable to use a suspension system due to the significant manpower and time requirements of that system (for adequate multiplication of the systems). In such cases, a more complex bioreactor that is based on hollow fiber technology is preferable for an economic production-to-investment ratio, despite the high starting costs and media consumption. Suspension systems are more appropriate for small- to medium-scale productions with hybridomas that are characterized by medium to high MAb production capacity (>30 mg/mo, 250×106 cells). In our laboratory, many laboratory-scale productions ranging from 10 to 150 mg have been successful using miniPERM or CELLineTM 1000, a system that requires little space and is easy to handle. Tecnomouse (1 cassette) and FiberCellTM (60-mL ECS cartridge) have been very convenient for productions ≥ 150 mg. CP100 was also suitable for medium-scale productions but at a higher expenditure in terms of preculture of hybridomas and set-up of the bioreactor. Although the Tecnomouse at its full capacity (5 cassettes) has not been tested, the most appropriate system for antibody productions beyond 500 mg has been the CP2500. It is advisable for a laboratory that is specialized in MAb productions to adopt several different in vitro methods to meet different needs.
Conclusion
In vitro bioreactor systems are a viable alternative to murine ascites for laboratory-scale MAb production. Various in vitro culture systems exist that are qualitatively equal to the ascites production method. It is generally accepted that in vitro production of MAbs is preferable to producing antibodies in ascites tumor cells (NRC 1999). Members of an official ethics committee might justify the use of the ascites method as an exception when, for example, hybridoma cells must be recovered because they have failed to grow in vitro, they have become infected, or the antibodies are needed for established therapeutic purposes. The existence of validated in vitro replacements for ascites in rodents has prompted governments in Europe to impose full or partial bans on animal-based MAb production. Although the in vitro MAb production technologies are more complex than in vivo ascites methods because they require additional cell culture, they have the clear advantage that animal pain and distress are avoided.
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